Reactore
•
July 23, 2025
More Load Per Hour
Less Loss
Less Tare Weight Discrepancy
Faster Dispatch
Commodity
Bauxite
Mine Type
Open Cast
Sites
27
Key Integrations
30-40% faster dispatch transactions
15-25% improved stockpile reconciliation
Key Business Impact
SAP ERP
Datamine
Weighbridge
Solutions
Dashboards
Reports
Mobile Applications
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The end user is one of India’s largest bauxite mining and aluminium production companies, operating 27 mining leases across four states with an Environmental Clearance capacity of 15 million metric tonnes. Known for its commitment to sustainability and process innovation, the company required a scalable, real-time digital mining solution to unify its operations across diverse mine clusters.
Note: Client name has been anonymised in accordance with confidentiality agreements.
The end user faced several critical operational challenges:
01
Data Fragmentation across disconnected systems (land, logistics, operations).
02
Manual Logging of production data, leading to delays and inconsistencies.
03
Limited Real-Time Insights into stockpile status, material grades, or fleet movement.
04
Compliance Risks in lease tracking, contractor billing, and HSE monitoring.
05
Difficulty in Scaling Existing Digital Tools to Support Multi-site Integration
The company needed an enterprise-grade digital mining platform to centralise operational data, increase decision-making speed, and ensure compliance across its expanding footprint.
Reactore deployed its flagship solution, MineOne 360°, to unify the end user’s operations across the value chain. Using modular, API-driven architecture, we digitised everything from land acquisition and mineral reserve modelling to logistics, dispatch, contractor oversight, and safety compliance. The solution and modules were customised to curate the solution to address the business requirements acutely.
Integrated Modules Implemented:
GIS-based Lease Tracking, Digital Renewal Workflows, Unified Land Procurement View
Mobile Data Capture for Blasting, Excavation, and Crushing; Centralised Dashboards
Datamine Integration, 3D Orebody Visualisation, Dynamic Grade Estimation
Real-time Stockyard Visibility, Weighbridge Integration, Rope Conveyor Tracking
Performance-based Billing, Downtime Tracking, Task Completion Monitoring
RFID Vehicle Authentication, Automated Material Reconciliation, Multi-Point Validation
Live Dashboards, Historical Data Analytics, Auto-Generated Reports
Mobile-enabled Incident Reporting, Geo-fenced Hazard Zones, Automated Compliance Reporting
Safety and Compliance Visibility Gaps
Safety and Sustainability Application
Automated HSE Alerts, Live Compliance Status Tracking
Contractor Billing Inaccuracies
Performance-based Contractor Management
Verified Payments Linked to Real-Time Equipment Usage
Railway Siding Data Loss
Railway Siding Monitoring Integration
Accurate Siding Records, Better Material Flow to Plant
To execute the implementation of the Integrated Mining Intelligence System (IMIS) effectively, we embraced a comprehensive process consisting of web app development, mobile app development, testing, and deployment.
Reviewed Workflows, Identified Technical Gaps, Mapped Systems and Infrastructure
Custom Dashboards and Mobile Apps Built For Mine Managers, Supervisors, and Operators
APIs Developed for Seamless Interoperability with Datamine, ERP, LIMS, Drone Surveys, Weighbridges, and Rope Conveyors
Iterative UAT, Training, and Go-Live Across Regions with On-ground Support
Quantitative Improvements
Faster Dispatch Transactions
Integrated Weighbridge Data, Automated Truck Authentication, and Real-time Dispatch Dashboards
Increase in Grade Blending Accuracy
Dynamic Grade Estimation from Reserve Modelling System Integrated with Blending Logic
Reduction in Contractor Billing Disputes
Automated Performance-based Payments tied to Equipment Logs and Actual Task Completion
Uplift in Equipment Utilisation
Mobile Operations Logging and Contractor Performance Monitoring using Real-time Dashboards
Improved Stockpile Reconciliation
Geo-tagged Stockyard Mapping, Movement Tracking, and Digital Stockpile Dashboards
Qualitative Benefits
Decision Making and Exception Handling
Live Dashboards and Scheduled Alerts Enabled Near Real-Time Visibility for Supervisors and Planners
Automation of Manual Reporting
Field Operations and Compliance Reporting Handled Via Real-Time Mobile Forms and Auto-Generated Dashboards
Lease and HSE Workflows
LMS For Land Records and Mobile-based Safety Monitoring Applications Replaced Paper-Based Processes
Operational Data Centralisation
Unified Platform Integrating Data from Mobile Apps, ERP, Drone Surveys, Weighbridges, and PLC Systems
*Benefits and performance improvements are based on observed operational outcomes and internal benchmarks during and after deployment. Results may vary depending on site conditions and implementation scope.
Adaptable to the end user’s multi-state, multi-lease complexity
Seamlessly works with existing tools like Datamine, Oracle, and SCADA systems
Empowered field teams even in low-connectivity environments
Reactore’s success in implementing digitalisation solutions for mines in India and around the globe
Improved control and responsiveness at every level
Explore how MineOne 360 can unify your value chain — from pit to port — with real-time insights, modular flexibility, and enterprise-grade scalability. Learn More
Get in touch with one of our mining technology gurus and learn how Reactore can assist with digital transformation possibilities.
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