How a Digital Mine Management Platform Transformed Operations at Multiple Mining Sites
Reactore
•
July 23, 2025

Integrated Mining Intelligence System (IMIS)
Real-time Visibility and Control Over Land Acquisition, Lease Tracking, and Geo-referenced Plot Management Across Multi-mine Operations

30%
More Load Per Hour

20%
Less Loss

20%
Less Tare Weight Discrepancy

30%-40%
Faster Dispatch

At a Glance
Commodity
Bauxite
Mine Type
Open Cast
Sites
27
Key Integrations
SAP ERP
Datamine
Weighbridge
Key Business Impact
30-40% faster dispatch transactions
15-25% improved stockpile reconciliation
Solutions
Dashboards
Reports
Mobile Applications
This Solution May be Relevant to You If
- Your mine has disconnected data sources across land, logistics, production, and safety
- You rely on spreadsheets, paper logs, or WhatsApp to compile operational reports
- Material losses or grade dilution are impacting commercial performance
- Contractor payments are often estimated rather than verified
- There's limited real-time visibility across stockyards, haulage, or dispatch
- Compliance reporting for leases or safety incidents is still manual
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About the Client
The end user is one of India’s largest bauxite mining and aluminium production companies, operating 27 mining leases across four states with an Environmental Clearance capacity of 15 million metric tonnes. Known for its commitment to sustainability and process innovation, the company required a scalable, real-time digital mining solution to unify its operations across diverse mine clusters.
Note: Client name has been anonymised in accordance with confidentiality agreements.
The Challenge
The end user faced several critical operational challenges:
01
Data Fragmentation across disconnected systems (land, logistics, operations).
02
Manual Logging of production data, leading to delays and inconsistencies.
03
Limited Real-Time Insights into stockpile status, material grades, or fleet movement.
04
Compliance Risks in lease tracking, contractor billing, and HSE monitoring.
05
Difficulty in Scaling Existing Digital Tools to Support Multi-site Integration
The company needed an enterprise-grade digital mining platform to centralise operational data, increase decision-making speed, and ensure compliance across its expanding footprint.
The Solution: MineOne 360° – Integrated Mining Intelligence System
Reactore deployed its flagship solution, MineOne 360°, to unify the end user’s operations across the value chain. Using modular, API-driven architecture, we digitised everything from land acquisition and mineral reserve modelling to logistics, dispatch, contractor oversight, and safety compliance. The solution and modules were customised to curate the solution to address the business requirements acutely.
Integrated Modules Implemented:
Land and Lease Management
GIS-based Lease Tracking, Digital Renewal Workflows, Unified Land Procurement View
Mine Operations dashboards
Mobile Data Capture for Blasting, Excavation, and Crushing; Centralised Dashboards
Mineral Reserve Modelling
Datamine Integration, 3D Orebody Visualisation, Dynamic Grade Estimation
Stockpile and Logistics Control
Real-time Stockyard Visibility, Weighbridge Integration, Rope Conveyor Tracking
Contractor Management
Performance-based Billing, Downtime Tracking, Task Completion Monitoring
Dispatch and Reconciliation
RFID Vehicle Authentication, Automated Material Reconciliation, Multi-Point Validation
Reporting and Decision Support
Live Dashboards, Historical Data Analytics, Auto-Generated Reports
Safety and Sustainability
Mobile-enabled Incident Reporting, Geo-fenced Hazard Zones, Automated Compliance Reporting

Detailed Business Requirements and their Corresponding Solution
Safety and Compliance Visibility Gaps
Safety and Sustainability Application
Automated HSE Alerts, Live Compliance Status Tracking
Contractor Billing Inaccuracies
Performance-based Contractor Management
Verified Payments Linked to Real-Time Equipment Usage
Railway Siding Data Loss
Railway Siding Monitoring Integration
Accurate Siding Records, Better Material Flow to Plant

How We Did It
To execute the implementation of the Integrated Mining Intelligence System (IMIS) effectively, we embraced a comprehensive process consisting of web app development, mobile app development, testing, and deployment.

Site Analysis and Digital Readiness Assessment
Reviewed Workflows, Identified Technical Gaps, Mapped Systems and Infrastructure

Web and Mobile App Development
Custom Dashboards and Mobile Apps Built For Mine Managers, Supervisors, and Operators

Systems Integration
APIs Developed for Seamless Interoperability with Datamine, ERP, LIMS, Drone Surveys, Weighbridges, and Rope Conveyors

Testing and Phased Rollout
Iterative UAT, Training, and Go-Live Across Regions with On-ground Support
Business Impact
Quantitative Improvements
30–40%
Faster Dispatch Transactions
How It Was Achieved
Integrated Weighbridge Data, Automated Truck Authentication, and Real-time Dispatch Dashboards
20%
Increase in Grade Blending Accuracy
How It Was Achieved
Dynamic Grade Estimation from Reserve Modelling System Integrated with Blending Logic
50–75%
Reduction in Contractor Billing Disputes
How It Was Achieved
Automated Performance-based Payments tied to Equipment Logs and Actual Task Completion
5–10%
Uplift in Equipment Utilisation
How It Was Achieved
Mobile Operations Logging and Contractor Performance Monitoring using Real-time Dashboards
15-25%
Improved Stockpile Reconciliation
How It Was Achieved
Geo-tagged Stockyard Mapping, Movement Tracking, and Digital Stockpile Dashboards
Qualitative Benefits
Faster
Decision Making and Exception Handling
HOW WE ACHIEVED
Live Dashboards and Scheduled Alerts Enabled Near Real-Time Visibility for Supervisors and Planners
80-100%
Automation of Manual Reporting
HOW WE ACHIEVED
Field Operations and Compliance Reporting Handled Via Real-Time Mobile Forms and Auto-Generated Dashboards
Full Digitalisation
Lease and HSE Workflows
HOW WE ACHIEVED
LMS For Land Records and Mobile-based Safety Monitoring Applications Replaced Paper-Based Processes
90%+
Operational Data Centralisation
HOW WE ACHIEVED
Unified Platform Integrating Data from Mobile Apps, ERP, Drone Surveys, Weighbridges, and PLC Systems
*Benefits and performance improvements are based on observed operational outcomes and internal benchmarks during and after deployment. Results may vary depending on site conditions and implementation scope.

Why the End User Chose MineOne 360°
Scalable and Modular Architecture
Adaptable to the end user’s multi-state, multi-lease complexity
Integration Flexibility
Seamlessly works with existing tools like Datamine, Oracle, and SCADA systems
Offline Mobile Capability
Empowered field teams even in low-connectivity environments
Proven Track Record
Reactore’s success in implementing digitalisation solutions for mines in India and around the globe
Real-time Operational Insights
Improved control and responsiveness at every level
Ready to digitally transform your Mining Operations?
Explore how MineOne 360 can unify your value chain — from pit to port — with real-time insights, modular flexibility, and enterprise-grade scalability. Learn More
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